To ensure the long-term stable operation of the KSD-74 stone splitting machine and extend the service life of the equipment, daily maintenance is crucial. Below is the daily maintenance guide for the stone splitting machine to help you maintain the best performance of the equipment.
1. Check the Hydraulic System
Check Oil Level: Check the oil level of the hydraulic oil tank periodically to make sure that it is within the recommended range. In case the level of oil is low, then add the relevant hydraulic oil immediately.
Replacement of Hydraulic oil: Hydraulic oil is to be replaced at the required frequency according to the usage. As a rule, it is supposed to be changed after every 1,000 working hours.
Check Oil Pipes and Fittings: The oil pipes and fittings should be regularly checked by checking whether there are no leaks in them in order to maintain the hydraulic system in an airtight state.
2. Wipe and Clean the Splitting Blades
Clean the Blades: After use always clean the blades of any debris to ensure that the debris does not interfere with the splitting performance.
Check Blade Wear: Check blades are also among the important parts of the machine. Check their wear or damage periodically and repair or replace as required.
Adjust Blade Clearance: To ensure that the friction of the blades with the working surface does not result in excessive wear, make sure that the clearance between blades and the working surface is up to the standards.
3. Check the Electrical System
Check Cables and Connections: Examine cables and connections of the electrical system and make sure that they are stable and well-maintained without wear or corrosion. In case of any abnormalities, repair them as soon as possible.
Clean Control Panel: Maintenance of the electrical control panel should also keep the panel clean and without dust and moisture in case of electrical component failure.
4. Lubrication System Grease
Components: Moveable parts should be frequently greased to prevent wear and maintain a smooth operation.Check Lubricating Oil: It is important to make sure that the lubricating oil is clean and free of contamination by regularly checking its quality. Change the oil if necessary.
5. Check Mechanical Components
Structural Parts: Check Frame: Frame, support brackets, and other mechanical parts should be inspected regularly to determine the presence of cracks or looseness of structural parts, and to determine the overall integrity of the equipment.
Check and tighten Bolts: Check and tighten bolts at critical locations periodically to ensure they do not loosen.
6. Check Safety Devices
Check Emergency Stop Mechanism: The emergency stop mechanism should be well checked so that it can close in case of an emergency, which will make the operator safe.
Check Protective Covers: Make sure that protective covers are not removed, which will expose the operators to dangerous components of the equipment.
7. Daily Cleaning
Clean Equipment Surface: The surface of the equipment should be wiped regularly with a clean cloth in order to avoid dirt accumulation.
Clean Work Area: It is necessary to ensure that the space surrounding the equipment is clean and free of any obstructions that might interfere with the work of the equipment.
8. Periodic Checking and Repairing Schedule
It is advisable to come up with a routine check-up and maintenance schedule whereby a thorough check of the equipment is done after a given period of time to make sure that the equipments are always in its best working condition.
Conclusion
By strictly following the daily maintenance guide above, the KSD-74 stone splitting machine will maintain stable and efficient performance over time, bringing higher benefits to your stone processing projects.